In now a days, many companies have beam consider the adoption of Flexible
Manufacturing Systems (FMS). This is specially caused by the new market
conditions characterized by the reduction of the innovation time, great
product variety, reduction of batch size and demand of quality.
The great concern by high automated production systems, like the FMS, the
lack of models and computational programs to deal with problems of these
systems and the need of computational tools that allow the assess of the
FMS performance, are the origin and the main reasons for this research.
Two important aspects and problems associated to planning and operational
control in FMS are addressed in this study. First, the lack of an appropriated
methodology to easy treaty and assess the interrelationship between planning
and operational control decisions in FMS due to many possibilities of control
strategies and planning objectives. Nearly all of the current approaches
treat separately the problems of this two phases generating planning solutions
that are, many times, not feasible at the operational level. The second
aspect is the scarcity of computational programs that incorporate models
to solve the above problem and, at the same time are user friendly and have
some degree of intelligence to help the analyst in this complex job.
In this study, we develop and implement a simulation model, incorporated
of a dynamic allocation resource algorithm, which consider the state of
the system at the decision moment. This model allow the user to assess the
operational performance of the FMS, considering the relations between planning
and operational levels. The computational prototype of this model, integrate
the simulation tool with a intelligent module to help the results analysis
and a graphical user interface.
During the study many experiments are made with the following purposes:
Investigate the FMS performance against the many combinations of operational
polices and systems parameters;
Compare the results of the proposal approach with other studies that treat
the same theme,
Get skill and knowledge with the purpose of incorporate it to the intelligent
module of the prototype.
At the and of the study we made a application of the prototype addressing
a solution of a FMS planning and control problem demonstrating the suitability
and usefulness of the model.